VACUUM FILTERS

The vacuum filter is a negative-pressured, gravity-assisted, filter media-based filtration system. It is an evolved form of the basic paper band filtration system with the advantage of occupying lesser floor space.

For processes removing finer materials such as grinding, rolling mills etc, a finer filtration level is required. If the fluid is not filtered to the desired filtration level, the particles may leave a mark on the surface. Normal gravity filters do not give the desired filtration level and the media consumption can be very high. In such cases, a vacuum filter is an ideal solution. With the help of a vacuum producer, finer filter media can also be used for very fine operations.

Vacuum filters work on a pressure differential created by the suction of a pump. It is this pressure difference that enables better filtration.

The filtration system consists of a conveyorized dirty tank with an inlet chute. The bottom of the tank forms a vacuum chamber created by the suction pump. The filter media (depending on clarity requirement) is laid between the conveyor and the vacuum chamber. Dirty fluid is passed through the filter media to the vacuum chamber where clean liquid collects while the dirt particles remain on the media. The pump suction connected to the vacuum chamber sucks out the clean fluid. When the media chokes, vacuum increases and is sensed by a switch. A common drive placed at the exit end activates the conveyor and pushes out the dirty media. A clean filter media of fixed length takes its place and the cycle resumes.

The filtration capacity ranges from 100 to 5,000 LPM (26 to 1,320 GPM).

Pneumatic vacuum filters follow the same operating principle as hydraulic vacuum filters. The difference is that the vacuum is achieved by a vacuum pump inside a contained chamber. In pneumatic vacuum filters, the vacuum is achieved by a blower placed on top of the filter.

The feeder pump supplies the vacuum filter with contaminated fluid from the dirty tank. This fluid is pumped into a distributor, where it is evenly distributed across the pool on the filter bed. The bed consists of a flat wire belt that supports filter media. An exhauster produces a vacuum in the chamber beneath the filter bed, drawing fluid through the media and deposited debris (filter cake). When the accumulation of the cake on the filter media reaches a set limit, an electrical switch activates a motor that indexes the media and transfers the dried filter cake into a disposal container. At the same time, fresh filter media is drawn onto the filter bed.

The filtration capacity ranges from 100 to 10,000 LPM (26 to 2641 GPM).

Applications of Vacuum Filter

The vacuum filter has various industrial applications. Here are a few of them:

  • Internal & centerless grinding
  • Honing
  • Lapping
  • Gear cutting
  • Gear hobbing
  • Milling
  • Machining centers

Advantages of Vacuum Filter

Listed below are the main advantages of using a Coopermatics manufactured Vacuum Filter:

  • Suitable for finer filtration
  • Paper consumption drops by 80%
  • Can be used with disposable and back-washable media
  • Fully automatic operation
  • Very low maintenance.
  • Can be customized to suit customer requirements